Services

Control Systems for Modern Production

Whatever your situation and the challenges you face — we have solutions.

Process Automation Controls

Custom PLC-HMI Control Systems

We offer a wide variety of custom PLC-HMI control systems engineered for modern and legacy production equipment. Our control systems are designed using the latest Allen-Bradley components to ensure reliability and flexibility.

Our software and workflow expertise allows us to tailor each solution to your needs, providing the greatest throughput and efficiency to enhance your specific production environment.

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Control panel

Custom Controls For

Equipment We Automate

  • Fluid Bed Dryers
  • Granulators
  • Mixers
  • Coating Equipment
  • Blenders
  • Lifts
  • Air Handling
  • Tablet Presses
  • Packaging
  • Ovens
  • And more...
Control panel

Our Process

How We Work

01

Assessment

We fully understand your existing equipment, legacy systems, and production requirements before recommending any solution.

02

Custom Design

We engineer a control system tailored specifically to your equipment using Allen-Bradley components and deep industry knowledge.

03

Implementation

Our team manages the full installation, commissioning, and testing to ensure your new system performs exactly as designed.

04

Ongoing Support

Features can be activated as a Professional Service as your needs evolve — no need to buy a whole new set of controls.

Recent Work

See Our Controls in Action

A recent coater new controls installation — running live.

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VIDEO: Coater New Controls Running

Built on Rockwell / Allen-Bradley

All designs are based on fiercely reliable Rockwell / Allen-Bradley components. The color touchscreen control system provides automated process control, recipe development, maintenance mode, and login security screens. A printer allows process parameters to be recorded at intervals for post-process data analysis.

21 CFR Part 11 Compliance Available

The control system can be upgraded to the ASC Fluid Bed Dryer Control 120E model — Automation Sciences Corporation's most robust and complete control system — offering automated process control and electronic data management consistent with 21 CFR Part 11.

Have a Challenge?

We Have a Solution.

Contact us to discuss your specific production environment and how we can design a custom control system that fits.

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